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2022年1月20日 星期四
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来源: 作者:系统管理员 发布时间:2019年01月15日
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设备检修

Equipment Maintenance

 

码头单元:负责宝山钢铁、湛江钢铁、马迹山港、湛江港等 6 家港口及 49 台卸船机设备专业化运营服务,检修最大卸船机生产率达到 5000t/h。

Terminal Units: Responsible for specialized operational services at 6 ports—including Baoshan Iron & Steel, Zhanjiang Iron & Steel, Majishan Port, and Zhanjiang Port—and 49 ship unloaders; the maximum production rate of ship unloaders after maintenance reaches 5,000 t/h.

运维案例:码头大型港机拆装检修、码头卸船机拆卸、大型抓斗式卸船机快速拆除、连续式卸船机链条 / 筒体更换、堆取料机整体拆除等。

O&M Case Studies: Disassembly, assembly, and maintenance of large port machinery at terminals; disassembly of ship unloaders at terminals; rapid dismantling of large grabtype ship unloaders; replacement of chains and cylinders on continuous ship unloaders; and complete dismantling of stackerreclaimers, etc.

 

散料输送:负责 15 家钢铁企业散料输送运维业务,运维服务皮带 4700 余条,约 700 多公里。其中为宝山钢铁、湛江钢铁、山钢日照原料系统散料输送提供 “操检维调”“资材备件” 一体化运营。

Bulk Material Conveyance: Responsible for bulk material conveying operations and maintenance at 15 steel enterprises, servicing over 4,700 conveyor belts totaling approximately 700 kilometers. This includes providing integrated “operation, inspection, maintenance, and commissioning” as well as “materials and spare parts” services for the bulk material conveying systems at Baoshan Iron & Steel, Zhanjiang Iron & Steel, and Shandong Iron & Steel’s Rizhao raw material system.

运维案例:皮带更换、皮带硫化、皮带翻身、卷筒包胶、托辊更换等。

O&M Case Studies: Conveyor belt replacement, belt vulcanization, belt flipping, drum lining, idler replacement, etc.

 

炼焦单元:负责宝山钢铁、武汉钢铁、湛江钢铁、越南河静钢等 7 家钢铁企业 30 多座焦炉设备专业化运营服务,其中最大焦炉尺寸为 70 孔。 Coking Unit: Responsible for specialized operational services for more than 30 coke ovens at seven steel enterprises, including Baoshan Iron & Steel, Wuhan Iron & Steel, Zhanjiang Iron & Steel, and Ha Tinh Steel in Vietnam, with the largest coke oven having 70 holes.

运维案例:焦炉检修、推焦车 / 倒焦车 / 装煤车 / 电车检修、干熄焦锅炉维护、水处理系统检修、烟气治理及烟气备用系统检修等。

O&M Case Studies: Coke oven inspections; maintenance of coke pushers, coke dumpers, coal loaders, and electric cars; maintenance of dry coke quenching boilers; maintenance of water treatment systems; flue gas treatment; and maintenance of flue gas backup systems, etc.

 

球团单元:为湛江钢铁、山钢日照、阳春新钢铁等钢铁企业球团工序链箅机、环冷机等 30 余个核心设备提供检修服务。 Pelletizing Unit: Provides maintenance services for more than 30 core pieces of equipment—including chain grates and rotary coolers—in the pelletizing processes of steel enterprises such as Zhanjiang Iron & Steel, Shandong Iron & Steel (Rizhao), and Yangchun New Steel.

运维案例:球团高压磨辊更换、球团回转窑轮带挡圈更换。

O&M Case Studies: Replacement of highpressure grinding rolls in the pelletizing process; replacement of retaining rings on rotary kiln rings in the pelletizing process.

 

烧结单元:负责宝山钢铁、梅山钢铁、湛江钢铁、山钢日照等 7 家钢铁企业 19 座烧结设备专业化运营服务,其中最大有效烧结面积达到 600 平方米。

Sintering Unit: Provides specialized operational services for 19 sintering facilities at seven steel enterprises, including Baoshan Iron & Steel, Meishan Iron & Steel, Zhanjiang Iron & Steel, and Shandong Iron & Steel Rizhao, with the largest effective sintering area reaching 600 square meters.

运维案例:烧结主机检修、环冷机及附属设备安装及检修、环冷锅炉安装及检修、烟道锅炉安装及检修、混合机检修等。

O&M Case Studies: Sintering main unit maintenance; installation and maintenance of ring coolers and auxiliary equipment; installation and maintenance of ring cooler boilers; installation and maintenance of flue boilers; mixer maintenance, etc.

 

高炉单元:负责宝山钢铁、梅山钢铁、山钢日照、越南河静钢等 7 家钢铁企业 20 座高炉设备专业化运营服务,国内 3000m³ 以上高炉运维服务比例超过 30%,运维服务最大高炉容量达到 5100m³,同时负责湛江钢铁国内最大、世界首套百万吨级氢基坚炉的专业化运营。

Blast Furnace Unit: Responsible for the specialized operation and maintenance of 20 blast furnace facilities at seven steel enterprises, including Baoshan Iron & Steel, Meishan Iron & Steel, Shandong Iron & Steel Rizhao, and Ha Tinh Steel in Vietnam. The unit accounts for over 30% of domestic operation and maintenance services for blast furnaces with a capacity of 3,000 m³ or more, with the largest blast furnace capacity under its maintenance reaching 5,100 m³. It is also responsible for the specialized operation of Zhanjiang Iron & Steel’s hydrogenbased blast furnace—the largest of its kind in China and the world’s first millionmetrictonclass facility.

运维案例:高炉本体设备检修、高炉周围区域检修、煤气清洗系统检修、高炉热风炉更换、干法 / 重力除尘设备检修、低压煤气系统检修等。

O&M Case Studies: Maintenance of blast furnace body equipment, maintenance of areas surrounding the blast furnace, maintenance of the gas cleaning system, replacement of blast furnace hot blast stoves, maintenance of dry/gravity dust collection equipment, maintenance of lowpressure gas systems, etc.

 

炼钢单元:负责宝山钢铁、湛江钢铁、重庆钢铁、越南河静钢等 9 家钢铁企业 51 座转炉、电炉设备专业化运营服务,其中最大转炉容量达到 350 吨。

Steelmaking Unit: Responsible for specialized operational services for 51 converters and electric arc furnaces at nine steel enterprises, including Baoshan Iron & Steel, Zhanjiang Iron & Steel, Chongqing Iron & Steel, and Ha Tinh Steel in Vietnam, with the largest converter capacity reaching 350 metric tons.

运维案例:转炉炉壳本体更换、倾动减速机更换、转炉烟罩更换等。

O&M Case Studies: Replacement of converter shells, replacement of tilting reducers, replacement of converter hoods, etc.

 

精炼单元:为宝山钢铁、湛江钢铁、山钢日照、重庆钢铁、广西钢铁、越南河静钢铁等 6 家钢铁企业精炼工序 LF 炉、RH 炉等核心设备提供检修服务。

Refining Unit: Provides maintenance services for core equipment in the refining processes—including LF furnaces and RH furnaces—at six steel enterprises: Baoshan Iron & Steel, Zhanjiang Iron & Steel, Shandong Iron & Steel (Rizhao), Chongqing Iron & Steel, Guangxi Iron & Steel, and Ha Tinh Steel in Vietnam.

运维案例:精炼炉配套相关设备检修等。

O&M Case Studies: Maintenance of equipment associated with refining furnaces, etc.

 

连铸单元(方坯、圆坯、板坯):负责宝山钢铁、湛江钢铁、山钢日照、广西钢铁等 8 家钢铁企业 47 台连铸设备专业化运营服务。

Continuous Casting Unit (Square Billets, Round Billets, Slabs): Responsible for specialized operational services for 47 continuous casting units at eight steel enterprises, including Baoshan Iron & Steel, Zhanjiang Iron & Steel, Shandong Iron & Steel (Rizhao), and Guangxi Iron & Steel.

运维案例:板坯 / 圆方坯连铸全线对弧、大包回转台平面轴承更换、扇形段底座调整等。

O&M Case Studies: Fullline alignment of slab/round and square billet continuous casting lines; replacement of flat bearings on ladle turntables; adjustment of sector segment bases; etc.

 

热轧带钢单元:负责宝山钢铁、湛江钢铁、山钢日照、越南河静钢等 5 家钢铁企业 8 条热轧产线设备专业化运营服务。

HotRolled Strip Unit:Responsible for providing specialized operational services for equipment on 8 hotrolling production lines at 5 steel companies, including Baoshan Iron & Steel, Zhanjiang Iron & Steel, Shandong Iron & Steel (Rizhao), and Ha Tinh Steel in Vietnam.

运维案例:热轧辊道更换、粗轧机检修、SP 定宽机检修、轧机主传动轴更换等。

O&M Case Studies: Replacement of hotrolling roller tables, maintenance of roughing mills, maintenance of SP widthcontrol machines, replacement of rolling mill main drive shafts, etc.

 

中厚板单元:负责宝山钢铁、湛江钢铁、韶钢、首钢京唐等 4 家钢铁企业 5 条厚板产线设备专业化运营服务。

Medium and HeavyPlate Unit: Responsible for specialized operational services for equipment on 5 heavy plate production lines at 4 steel enterprises, including Baoshan Iron & Steel, Zhanjiang Iron & Steel, Shaoguan Iron & Steel, and Shougang Jingtang.

运维案例:定尺剪解体检修、双边剪解体检修、切头剪解体检修、冷床链条快速更换、压平机主油缸密封快速更换、热处理炉炉内辊快速更换、精整辅线辊道电机维护等。

O&M Case Studies: Overhaul of fixedlength shears, overhaul of doublesided shears, overhaul of headcutting shears, rapid replacement of cooling bed chains, rapid replacement of main oil cylinder seals on leveling machines, rapid replacement of rollers inside heat treatment furnaces, and maintenance of roller conveyor motors on finishing auxiliary lines, etc.

 

线材、棒材型材、钢管单元:负责宝山钢铁、宝武特冶、宝特长材、烟台鲁宝等 7 家钢铁企业 21 条钢管、线棒产线设备专业化运营服务。

Wire Rod, Bar, and Section, and Steel Pipe Units: Responsible for providing specialized operational services for equipment on 21 steel pipe, wire rod, and bar production lines at seven steel enterprises, including Baoshan Iron & Steel, Baowu Special Steel, Baote Long Products, and Yantai Lubao.

运维案例:高速线材轧线主传动系统维护、立体库维护、精整输送线检修维护、飞剪输送线维护、精整方坯线检维管理、无缝钢管加热炉 / 回火炉大修。

O&M Case Studies: Maintenance of the main drive system for highspeed wire rod rolling mills; maintenance of automated storage and retrieval systems (AS/RS); repair and maintenance of finishing conveyor lines; maintenance of flying shear conveyor lines; inspection and maintenance management of finishing billet lines; and major overhauls of seamless steel pipe heating furnaces and tempering furnaces.

 

冷轧碳钢单元:负责宝山钢铁、武汉钢铁、马钢、广州 JFE 等 8 家钢铁企业 200 余条(含精整等辅助产线)冷轧产线设备专业化运营服务,占全国 55.25%。

ColdRolled Carbon Steel Unit: Responsible for specialized operational services for coldrolling production line equipment (including finishing and other auxiliary lines) at over 200 production lines across 8 steel enterprises, including Baoshan Iron & Steel, Wuhan Iron & Steel, Maanshan Iron & Steel, and Guangzhou JFE, accounting for 55.25% of the national total.

运维案例:退火炉大修、入出口关键设备大修、锌锅设备检修、炉区炉辊更换、辐射管更换、清洗段辊系更换等。

O&M Case Studies: Overhaul of annealing furnaces; overhaul of critical inlet and outlet equipment; maintenance of zinc pot equipment; replacement of furnace rolls in the furnace area; replacement of radiation tubes; replacement of roll systems in the cleaning section; etc.

 

冷轧硅钢单元:负责宝山钢铁、武汉钢铁等钢铁企业取向硅钢、无取向硅钢产线设备专业化运营服务。

ColdRolled Silicon Steel Unit: Responsible for providing specialized operational services for equipment on grainoriented and nongrainoriented silicon steel production lines at steel enterprises such as Baoshan Iron & Steel and Wuhan Iron & Steel.

运维案例:无取向炉区大修、碳套辊 / 辐射管 / 感应加热法兰更换、入出口设备检修,取向 / 无取向硅钢产线清洗段辊系更换等。

O&M Examples: Overhauls of nonoriented steel furnace sections; replacement of carboncoated rolls, radiation tubes, and induction heating flanges; maintenance of inlet and outlet equipment; replacement of roller systems in the cleaning sections of oriented and nonoriented silicon steel production lines, etc.

 

行车运维:为宝山钢铁、武钢有限、湛江钢铁、山钢日照、重庆钢铁、韶关钢铁、马鞍山钢铁、宝钢德盛等钢铁企业的 3000 多台行车提供运维服务,可承接含无人化行车在内的全类型检修、技改与调试。

Crane Operation and Maintenance: Provides operation and maintenance services for more than 3,000 overhead cranes at steel enterprises such as Baoshan Iron & Steel, Wuhan Iron & Steel Co., Ltd., Zhanjiang Iron & Steel, Shandong Iron & Steel (Rizhao), Chongqing Iron & Steel, Shaoguan Iron & Steel, Ma’anshan Iron & Steel, and Baosteel Desheng; capable of undertaking all types of maintenance, technical upgrades, and commissioning, including unmanned overhead cranes.

运维案例:桥式起重机安装、桥式起重机集控改造、桥式起重机自动化改造、桥式起重机啃轨原因分析及快速调整、行车电控系统改造、桥式起重机钢丝绳快速更换、桥式起重机龙门架快速更换等。

O&M Case Studies: Installation of bridge cranes; retrofitting of bridge cranes for centralized control; automation upgrades for bridge cranes; analysis of causes and rapid adjustments for bridge crane rail biting; retrofitting of bridge crane electrical control systems; rapid replacement of bridge crane wire ropes; rapid replacement of bridge crane gantry frames, etc.

 

能源动力:为宝山钢铁、山钢日照、重庆钢铁等钢铁企业提供能源动力领域设备运维服务,涵盖干熄焦锅炉、变电站等。

Energy and Power: We provide equipment operation and maintenance services in the energy and power sector for steel enterprises such as Baoshan Iron & Steel, Shandong Iron & Steel (Rizhao), and Chongqing Iron & Steel, covering dry coke quenching boilers, substations, and more.

运维案例:TRT 发电设备检修等。

O&M Case Studies: Maintenance of TRT power generation equipment, etc.

 

化工区域:为宝山钢铁、梅山钢铁、湛江钢铁、重庆钢铁等钢铁企业提供化工区域机电仪检修服务。

Chemical Processing Area: We provide mechanical, electrical, and instrumentation maintenance services for the chemical sector to steel enterprises such as Baoshan Iron & Steel, Meishan Iron & Steel, Zhanjiang Iron & Steel, and Chongqing Iron & Steel.

运维案例:苯加氢精制装置检修、古马隆树脂制造装置检修、焦油萘蒸馏装置检修、酚精制装置检修、沥青焦制造装置检修等。

O&M Case Studies: Maintenance of benzene hydrogenation refining units, gum rosin production units, and tar naphthalene distillation units, phenol refining unit maintenance, and bituminous coke production unit maintenance, among others.

 

特冶锻造:负责宝武特冶、宝钢德盛等企业锻压机、精锻机检修服务。

Special Steel Forging: Responsible for maintenance services for forging presses and precision forging machines at enterprises such as Baowu Special Steel and Baosteel Desheng.

运维案例:13MN、16MN、20MN、40MN、45MN、60MN 锻压机检修维保。

O&M Case Studies: Maintenance and servicing of 13MN, 16MN, 20MN, 40MN, 45MN, and 60MN forging presses.

 

其他设备:还具备工业机器人、工程机械、管道等其他设备检修服务能力。

Other Equipment: Also possesses the capability to provide maintenance services for other equipment, such as industrial robots, construction machinery, and pipelines.

运维案例:六轴工业机器人检修维护、抓钢机改造、变速箱系统升级改造等。

O&M Case Studies: Maintenance and repair of sixaxis industrial robots, retrofitting of steelgrabbing machines, and upgrades to transmission systems, etc.

 

 

 

生产运营

Production and Operations

 

港口码头生产运营及设备维保一体化服务:为大型港口码头提供设备运维、生产运营、物流管理服务,形成包括设备检修、生产协力、工程机械 “管用养修”、皮带设备运维、料场管理、装卸机操作、建筑维修、后勤保障以及能源辅助在内的全方位、一体化港口运营服务模式。目前已为大型矿石深水港浙江舟山马迹山港运营服务 20 余年,为我国西南沿海港口群主体港湛江港、世界最高效率的绿色碳钢制造基地湛江钢铁码头等提供全天候技术支撑。

Integrated Services for Port Terminal Production Operations and Equipment Maintenance: We provide equipment operation and maintenance, production operations, and logistics management services for largescale port terminals, establishing a comprehensive, integrated port operations service model that includes equipment inspection and repair, production support, “management, operation, maintenance, and repair” of construction machinery, conveyor belt equipment operation and maintenance, stockpile management, loading and unloading machine operation, building repairs, logistical support, and energy assistance.We have provided operational services to the largescale deepwater ore port of Majishan Port in Zhoushan, Zhejiang, for over 20 years, and offer roundtheclock technical support to Zhanjiang Port—a key port in China’s southwestern coastal port cluster—and the Zhanjiang Steel Terminal, the world’s most efficient green carbon steel manufacturing base.

 

皮带系统生产运营及设备运维一体化服务:为钢厂原料破碎、矿输出、煤输出、煤处理、高炉集中供煤皮带提供一体化运营服务,包括生产操作、设备点检、设备运维、资材备件供应等。

Integrated Services for Conveyor System Production, Operations, and Equipment Maintenance: We provide integrated operational services for steel mills’ raw material crushing, ore handling, coal handling, coal processing, and centralized blast furnace coal supply conveyor systems, including production operations, equipment inspections, equipment maintenance and operation, and the supply of materials and spare parts.

 

烟气净化环保化运营及设备维保一体化服务:拥有近 20 年烧结、电厂烟气净化装置运行维护经验,掌握湿法、干法 (半干法)、活性炭联合脱硫脱硝技术,烧结烟气净化所有排放指标均达到国家标准,脱硫率达 99%,脱硝率 85%,危险废物安全处置率 100%。

Integrated Services for Flue Gas Purification, Environmental Compliance, and Equipment Maintenance: With nearly 20 years of experience in the operation and maintenance of flue gas purification systems for sintering plants and power plants, we have mastered wet, dry (semidry), and activated carbon combined desulfurization and denitrification technologies. All emission indicators for sintering flue gas purification meet national standards, with a desulfurization rate of 99%, a denitrification rate of 85%, and a 100% safe disposal rate for hazardous waste.

 

高炉水渣生产运营及设备维保一体化服务:掌握拉萨法、因巴法和环保型因巴法三种高炉水渣处理工艺,水渣吹制率保持在 99% 以上。

Integrated Services for Blast Furnace Slag Production, Operations, and Equipment Maintenance: We have mastered three blast furnace slag treatment processes—the Lhasa method, the Imba method, and the environmentally friendly Imba method—maintaining a slag blowing rate of over 99%.

 

转底炉生产运营及设备维保一体化总包服务:为转底炉生产线、配套辅助产线、原料预处理中心提供生产运营与设备维保服务,实现产品稳定供应、系统高效运行、设备清洁生产目标。

Turnstile Kiln Production, Operations, and Equipment Maintenance Integrated Turnkey Services: We provide integrated production, operation, and equipment maintenance services for rotary kiln production lines, supporting auxiliary lines, and raw material pretreatment centers, ensuring stable product supply, efficient system operation, and clean production of equipment.

 

空压站生产运营及设备维保一体化服务:长期承担宝钢股份炼铁厂高炉空压站的全流程生产协力任务,覆盖设备操作、清渣等全流程,通过透明化监督体系确保板坯清理验收合格率达 100%。

Integrated Production, Operation, and Equipment Maintenance Services for Air Compression Stations: We have long been responsible for the fullprocess production support tasks at the blast furnace air compressor station of Baosteel’s Ironmaking Plant, covering the entire process from equipment operation to slag removal. Through a transparent supervision system, we ensure a 100% pass rate for slab cleaning inspections.

 

工业炉窑耐材砌筑和热态维护一体化服务:具有炼铁区域高炉、炼钢区域电炉、转炉、“三包”(铁水包、钢水包、中间包)及 RH 精炼真空槽等耐材管理运营总包服务能力,服务宝钢、湛钢钢厂等累计施工转炉 380 座,炉龄平均提升 3000 炉,稳居行业前列。

Integrated Services for Refractory Lining and Hot Maintenance of Industrial Furnaces and Kilns: We possess the capability to provide turnkey management and operation services for refractory materials in blast furnaces in the ironmaking area, electric arc furnaces and converters in the steelmaking area, as well as the “Three Ladles” (molten iron ladle, molten steel ladle, and tundish) and RH refining vacuum tanks. We have provided services to steel mills such as Baosteel and Zhanjiang Steel, having completed construction on a cumulative total of 380 converters, with an average furnace life extension of 3,000 charges, firmly maintaining a leading position in the industry.

 

连铸全流程一体化服务:具备板坯、圆方坯连铸机主作业线生产运营、设备点检、检修维保、耐材供应、备件保供全流程一体化服务能力。连铸坯精整一体化服务创单机清 262 块行业纪录,热送率屡创新高,作业质量合格率 100%,稳居行业前列。

Integrated Services for the Entire Continuous Casting Process: We offer comprehensive, integrated services covering the entire production process of slab and round/square billet continuous casting machines, including production operations, equipment inspections, repairs and maintenance, refractory supply, and spare parts provision. Our integrated finishing services for continuous cast billets have set an industry record of 262 billets processed per machine, with hot delivery rates repeatedly reaching new highs and a 100% operational quality pass rate, solidifying our position as a leader in the industry.

 

废钢加工及配送一体化服务:提供包含氢氧切割、冷剪加工、打包加工等废钢加工业务和废钢转驳、废钢供应等废钢配送业务,实现 “入炉废钢合格率 100%,废钢入炉零响爆” 的服务目标。

Integrated Scrap Steel Processing and Distribution Services: We provide integrated scrap steel processing services—including oxyfuel cutting, cold shearing, and baling—as well as distribution services such as scrap transfer and supply, achieving the service goals of “100% qualified scrap steel entering the furnace” and “zero explosions or sparks during scrap charging.”

 

钢渣生产运营及设备维保一体化服务:具有 30 多年技术积累,拥有转炉渣、电炉渣、铸余渣、脱硫渣等加工处理经验,拥有 “钢铁渣湿法处理” 等 95 项专利,服务宝武、台塑越南河静钢等企业,获评 “全国循环经济技术中心”,年处理钢渣超 120 万吨,湛江钢铁项目日破碎量从 50 吨跃升至 220 吨,钢渣型砂累计供应超 50 万吨,居行业前列。

Integrated Steel Slag Production, Operations, and Equipment Maintenance Services: With over 30 years of technical expertise, the company possesses extensive experience in processing and treating converter slag, electric furnace slag, foundry residues, and desulfurization slag. It holds 95 patents, including one for “wet processing of steel slag,” and serves enterprises such as Baowu and Formosa Ha Tinh Steel in Vietnam. Recognized as a “National Circular Economy Technology Center,” the company processes over 1.2 million metric tons of steel slag annually.the daily crushing capacity for the Zhanjiang Steel Project has surged from 50 metric tons to 220 metric tons, and the cumulative supply of steel slag molding sand has exceeded 500,000 metric tons, ranking among the industry leaders.

 

厚板涂漆线船板预处理业务:掌握厚板涂漆机组操作核心技术,形成多项专利,精准把控抛丸等级、漆膜厚度等关键标准,创下 24 小时内完成 1500 余吨高端船板预处理纪录。

Thick Plate Coating Line—Ship Plate Pretreatment Services: We have mastered the core technologies for operating heavy plate painting lines and secured multiple patents. By precisely controlling key standards such as shot blasting grades and paint film thickness, we set a record by completing the pretreatment of over 1,500 metric tons of highend ship plates within 24 hours.

 

厚板精整一体化业务:拥有相关专利、工法 5 项,服务宝钢、湛江钢铁等客户,创新 “听声辨气” 火切调节法攻克特种钢切割难题,月均火切量提升 50%,脱合同率下降 62.5%,创下单月成品出库量 18.66 万吨纪录。

Integrated Heavy Plate Finishing Services: With five relevant patents and construction methods, the company serves clients such as Baosteel and Zhanjiang Steel. It innovated the “soundandgasbased” flamecutting adjustment method to overcome challenges in cutting special steels, increasing the average monthly flamecutting volume by 50%, reducing the contract noncompliance rate by 62.5%, and setting a record of 186,600 metric tons of finished products shipped in a single month.

 

工业品包装材料加工供应一体化服务:在广东湛江设立现代化包装材料生产基地,可生产铁、纸、塑三类工业包装材料,具备包装代码设计、产品包装效果验证、产品包装作业等全流程服务能力,可满足中国华南及北部湾地区市场和 “一带一路” 新兴经济体高端钢铁包装材料需求。

Integrated Processing and Supply Services for Industrial Packaging Materials: We have established a modern packaging materials production base in Zhanjiang, Guangdong, capable of producing three types of industrial packaging materials: metal, paper, and plastic. We possess fullprocess service capabilities, including packaging code design, product packaging effectiveness verification, and product packaging operations, and can meet the demand for highend steel packaging materials in the South China and Beibu Gulf regions, as well as in emerging economies along the “Belt and Road” initiative.

 

全厂行车生产运营及设备维保一体化服务:提供行车规范管理、操作使用、日常保养、设备维护等 “管理、操作、点检、维修” 四位一体全天候全方位总包服务,形成全员设备管理、高效检修响应、区域协同联动等独特服务优势。伴随智慧钢厂建设,中冶宝钢扩展无人化行车安装施工、升级改造、整体运维等业务,形成了无人化行车技改、调试、使用、维护等全流程技术方案。故障处理效率达 90% 以上。

Integrated Services for Overhead Crane Production Operations and Equipment Maintenance: We provide roundtheclock, comprehensive turnkey services encompassing “management, operation, inspection, and maintenance”—including standardized crane management, operation, daily upkeep, and equipment maintenance—creating unique service advantages such as companywide equipment management, efficient maintenance response, and regional coordination and collaboration.In tandem with the development of smart steel mills, MCC Baosteel has expanded its business to include the installation, retrofitting, and comprehensive operation and maintenance of unmanned overhead cranes, establishing endtoend technical solutions covering technical upgrades, commissioning, operation, and maintenance of unmanned overhead cranes. Fault resolution efficiency exceeds 90%.

 

全厂物流配送及仓储管理一体化服务:具备钢铁企业全工艺链物流运营能力,拥有自主研发的物流资源规划和智能调度系统,配置大吨位宽体运输车、自卸车、渣罐车、料槽车、牵引车、平板车、罐式运输车等各类冶金特种运输车辆近 600 台。

Integrated Logistics Distribution and Warehouse Management Services for the Entire Plant: The company possesses the capability to manage logistics across the entire process chain of a steel enterprise. It operates a selfdeveloped logistics resource planning and intelligent dispatch system and maintains a fleet of nearly 600 specialized metallurgical transport vehicles, including heavyduty widebody transport trucks, dump trucks, slag tankers, material hopper trucks, tractortrailers, flatbed trucks, and tanker trucks.

 

工程机械 “管用养修” 一体化服务:先后承接湛江钢铁、宝山钢铁、武汉钢铁全厂工程机械 BOO 运营业务,助力钢厂精简资产与人员配置,提升作业效率。

Integrated “Operation, Maintenance, and Repair” Services for Construction Machinery: We have successively undertaken BOO (BuildOperateOwn) operations for plantwide construction machinery at Zhanjiang Iron & Steel, Baoshan Iron & Steel, and Wuhan Iron & Steel, helping these steel mills streamline their assets and staffing while improving operational efficiency.

 

电厂生产运营服务:具备电厂辅机运维、能源系统管控等技术能力,掌握智能巡检与环保工艺协同技术,运维设备超百台,同步运转率达 100%,保障电厂稳定高效运行。

Power Plant Production and Operations Services: We possess technical capabilities in the operation and maintenance of power plant auxiliary equipment and the management and control of energy systems. We have mastered technologies for intelligent inspection and environmental protection process coordination. With over 100 pieces of equipment under operation and a synchronous operation rate of 100%, we ensure the stable and efficient operation of power plants.

 

工程检测业务:长期为宝钢股份、武钢有限、重庆钢铁、广西钢铁等大型钢铁企业以及上海航空发动机等客户提供专业技术服务,持有检验检测机构CMA资质、特种设备无损检测 B 级核准证、辐射安全许可证等。可独立开展无损检测、金相、力学、光谱理化分析等业务。现有注册检测人员 60 名,实验室面积超 1000 平方米。

Engineering Inspection Services: We have long provided professional technical services to major steel enterprises such as Baosteel Group, Wuhan Iron and Steel Co., Ltd., Chongqing Iron and Steel, and Guangxi Iron and Steel, as well as clients like Shanghai Aero Engine Corporation. We hold CMA accreditation for inspection and testing organizations, a Grade B certification for nondestructive testing of special equipment, and a radiation safety license. We are capable of independently conducting nondestructive testing, metallographic analysis, mechanical testing, and spectroscopic and physicochemical analysis. We currently have 60 registered testing personnel and a laboratory area exceeding 1,000 square meters.

 

 

 

技改工程

Technical Renovation Projects

 

技术改造工程:公司研发工程项目、安全、质量、进度等多个数字化管控平台,赋能工程项目精细化管理;检修队伍人才储备充足,能够在短时间内快速响应,组建大规模施工力量完成紧急施工任务。

Technical Renovation Projects: The company has developed multiple digital management platforms for R&D projects, safety, quality, and schedule, enabling refined project management. With a wellstocked talent pool in its maintenance teams, the company can respond rapidly and mobilize largescale construction forces to complete urgent construction tasks.

 

环保工程:承接宝钢、梅钢、柳钢、南钢、新余钢铁等钢铁厂的综合排放治理项目,凭借雄厚的人力资源优势,高质量履约。

Environmental Protection Projects: We have undertaken comprehensive emission control projects for steel mills such as Baosteel, Meishan Iron & Steel, Liuzhou Iron & Steel, Nanjing Iron & Steel, and Xinyu Iron & Steel, and have delivered highquality results by leveraging our strong human resources.

 

 

化工工程:乌海宝杰新能源材料炭材料一体化项目(一期五万吨针状焦项目与一期 1 万吨 / 年石墨负极材料项目);浙江宝旌炭材料年产 5000 吨高性能 PAN 基碳纤维 3 号碳化线建设项目。

Chemical Engineering:Baowu Carbon Industry Wuhai Baojie New Energy Materials integrated Carbon Materials Project (Phase I: 50,000metricton needle coke project and Phase I: 10,000 metric tons/year graphite anode material project); Zhejiang Baojing Carbon Materials construction Project for Carbonization Line No. 3 with an Annual Production Capacity of 5,000 Metric Tons of HighPerformance PANBased Carbon Fiber.

 

 

 

智能运维

Smart Operations and Maintenance

 

智能监测:行车整体解决方案、堆取料机解决方案、皮带机整体解决方案、通用设备状态监测、炼铁设备状态监测、炼钢设备状态监测、连铸设备状态监测、热轧设备状态监测、冷轧设备状态监测、初轧设备状态监测、钢管设备状态监测、高线设备状态监测。

Intelligent Monitoring: Comprehensive Solutions for Overhead Cranes, Stackers and Reclaimers, Conveyor Belts; Condition Monitoring for General Equipment, Ironmaking Equipment, Steelmaking Equipment, Continuous Casting Equipment, Hot Rolling Equipment, Cold Rolling Equipment, Roughing Mill Equipment, Steel Pipe Equipment, and Wire Rod Equipment.

 

智能感知:板坯 / 圆坯质量监测、钢卷包装缺陷智能监测、散货料场智能管理系统、废钢等级识别、码头无人值守、禁限区域闯入、火灾烟雾识别、人员行为识别、安全违章识别。

Intelligent Sensing: Slab/Round Billet Quality Monitoring, Intelligent Monitoring of Coil Packaging Defects, Intelligent Management System for Bulk Material Yards, Scrap Steel Grade Identification, Unattended Terminal Operations, Intrusion Detection in Restricted Areas, Fire and Smoke Detection, Personnel Behavior Recognition, Safety Violation Detection.

 

智能装备:装载机远程操控、抓钢机远程操控、行车远程操控、清渣车远程操控、焊接机器人、拆捆机器人、清扫机器人、搬运机器人、巡检机器人、3D 环境机器人。

Smart Equipment: Remote control of loaders, remote control of steel grab cranes, remote control of overhead cranes, remote control of slag removal vehicles, welding robots, baleunpacking robots, cleaning robots, materialhandling robots, inspection robots, 3D environmental robots.

 

智慧物流:车辆智能调度、车辆行驶 360 监控、铁水车自动驾驶、抱罐车自动驾驶、废钢转驳车自动驾驶、叉车自动驾驶。

Smart Logistics: Intelligent Vehicle Dispatching, 360° Vehicle Monitoring, Autonomous Molten Iron Tanker Operation, Autonomous Ladle Truck Operation, Autonomous Scrap Transfer Vehicle Operation, Autonomous Forklift Operation.

 

智能管理:安全管理、质量管理、智能检修、备件修复、工程项目、实名制管理、资产管理、备品备件(库存)、智慧点检、管理制度助手、各类公文撰写、合同风险评估、舆情监控。

Smart Management: Safety Management, Quality Management, Smart Maintenance, Spare Parts Repair, Engineering Projects, RealName System Management, Asset Management, Spare Parts (Inventory), Smart Inspections, Management System Assistant, Drafting of Various Official Documents, Contract Risk Assessment, Public Opinion Monitoring.

 

 
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